Cleaning V-6 engine blocks

  • Customer: Aluminum die cast manufacturer

  • Item to Clean: Machined V-6 engine block

  • Contamination: Machine coolant and chips

  • Process Parameters: Wash, blowoff

  • Cleanliness Required: Clean for leak test; Pressurized oil passages 15 mg max, non-pressurized oil passages 40 mg max.

  • Dryness Required: Dry in leak test areas

  • Production Rate: 1 part every 35 seconds

  • Machine Type: Aquamaster CC-1800X (Indexing)

Customer Background

Global supplier of aluminum die-cast components, specializing in powertrain and automotive components.  Die-cast solutions include: product design, simulation, testing, rapid prototyping, and production facilities.

Challenge

The customer was looking for a system for cleaning rough machined V-6 engine blocks prior to leak test.  The parts washer needed to be capable of processing one part approximately every 35 seconds, each part weighing approximately 60 lbs.  The system would be used for intermediate cleaning to remove chips and coolant.

Engine block parts washer

Solution

Alliance provided the customer an Aquamaster CC-1800X indexing conveyorized parts cleaning system.  The machine included wash and blowoff process zones.  Heavy-duty stainless steel part fixtures located on 42″ centers were provided to hold one (1) engine block per fixture.  A servo-controlled indexing conveyor equipped for automated part loading and unloading by pick-and-place was provided.  Pneumatically actuated spray and blowoff manifolds positioned above designated fixture stop locations are lowered for cleaning and blowing off leading and trailing engine block surfaces.