• Customer: A leading aerospace and defense company specializing in advanced technology solutions, including business jets, combat vehicles, and communication systems.

  • Item to Clean:  High-density PCB assemblies with low standoff components.

  • Contamination:  Flux residues, ionic contamination, and particulates.

  • Process Parameters: Heated wash and rinse stages, flood immersion, air knives, thermal dry

  • Cleanliness Required:  High-reliability removal of ionic and non-ionic residues.

  • Dryness Required: Completely dry assemblies with no trapped moisture.

  • Machine Type: Nu/Clean 324 XLR-FB

  • Production Rate:  Inline continuous cleaning for medium-to-high volume production.

                                                                                                     

                                     

Customer Background

A global aerospace and defense company with a diverse portfolio, providing cutting-edge solutions for military, aerospace, and commercial sectors.

Challenge

The customer requires a high-reliability, repeatable cleaning process for high-density electronic assemblies. Printed circuit boards (PCBs) with low standoff and densely populated components must be cleaned thoroughly while minimizing chemical drag-out, preventing contamination between stages, and ensuring consistent process control. Additionally, the system must support production-level throughput and meet stringent quality and environmental expectations.

Solution

An inline aqueous cleaning system with Flood Box™ technology was selected to fully submerge PCBs during washing, improving cleaning beneath low standoff and high-density components. The process integrates wash, rinse, and drying stages to deliver consistent, high-reliability results in a production environment.

     

Cleaning Method:

Inline, multi-stage aqueous cleaning process including:
• Flood immersion wash
• Spray-in-air wash and rinse
• Isolation rinse to prevent drag-out
• Recirculating heated rinse
• Final freshwater rinse
• Air knife and thermal drying

The Flood Box fully submerges assemblies, ensuring complete penetration beneath components and removing trapped contaminants.

Wash Cycle

Rinse Cycle