Conveyorized Chain

The Aquamaster CC conveyorized chain parts washers are designed for cleaning pallets and parts being conveyed on pallets via a chain conveyor. Palletized cleaning systems are designed for shuttling parts in a manufacturing work cell. Conveyor design, pallet hand-off, cycle times, and work cell layouts are all considered when designing a conveyorized chain washer.

Aquamaster CC-2400X + Dip Tank

Aquamaster CC-2000E

Aquamaster CC-1800E

Aquamaster CC-1200E

Aquamaster CC-2000E

Aquamaster CC-1800

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Pallets containing parts are shuttled to workstations for various machining operations. As parts are machined, parts and pallets can become contaminated with chips, coolant, and manufacturing soils that can be detrimental to subsequent operations. Alliance conveyorized chain cleaning systems can be integrated into the conveyor system for cleaning both empty pallets and pallets holding parts. The spray zones are designed for 360-degree spray coverage for complete cleaning and flushing of parts and pallets. Pallet stops can be incorporated in the machine to stop the pallet for cleaning or drying of specific holes in the part or special part features.

Palletized industrial parts cleaning conveyorized systems can be complicated in that smooth pallet transfer and proper line speed is critical to a successful pallet cleaning system. Our pallet conveyors are designed specifically for handshake synchronization with table top conveyor systems. This handshake interface automatically transfers the soiled pallet/part on to the Alliance conveyor system for cleaning. The conveyor in the Alliance pallet cleaning systems is designed specifically for handling wash solution. This system effectively contains the wash water, minimizing drag-out and directs the fluid for proper filtering and recirculation.

• Standard Models
• Standard Features
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• Optional Accessories
• Customized Layouts

MODEL	CC-1200	CC-1800	CC-2400	CC-3000	CC-3600	CC-4200	CC-4800
Pallet Stop	Custom	Custom	Custom	Custom	Custom	Custom	Custom
Load Height	42"	42"	42"	42"	42"	42"	42"
Machine Width	66"	78"	78"	90"	90"	102"	102"
Conveyor Height Opening	12"	18"	18"	18"	18"	18"	18"
Machine Height (Top of Canopy)	64"	70"	70"	70"	70"	70"	70"
Load Conveyor Length	18"	24"	24"	24"	24"	24"	24"
Unload Conveyor Length	18"	24"	24"	24"	24"	24"	24"

	Stainless Steel Tank Construction The solution tanks on the Aquamaster line of parts cleaning equipment are constructed of heavy gauge, Type 304 stainless steel for increased equipment life. Tank bottoms are sloped to allow complete drainage.
	Thermostat Controlled Heat Finding the optimal solution temperature for your parts cleaning application can improve the cleaning performance and save energy costs over the life of the machine. Alliance parts cleaning equipment includes a thermostat heat controller, which allows the operator to increase or decrease the controller setting to achieve the desired operating temperature. Heating elements will automatically cycle on/off to maintain the set temperature.
	Hinged Clean-out Door A hinged gasketed clean-out door on the solution tank provides access to the tank inside and bottom for periodic maintenance. The doorframe is flush to the tank bottom to facilitate easy tank cleaning. The tank bottom is pitched to the drain on the opposite side (away from the clean-out door), to prevent residual water from draining out of the clean-out door.
	Clip-on Adjustable Spray Nozzles Cleaning parts in a conveyorized parts washer is accomplished through spray impingement of heated cleaning solution upon the parts. Periodic cleaning and adjustment of the nozzles is important for optimum machine performance. The Alliance pass through parts washers include “clip-on” adjustable nozzles for quick removal, without the need for tools, for easy cleaning and adjustment.
	Firebar Electric Heating Elements Operating at the correct solution temperature for your parts cleaning application will optimize the cleaning performance and save energy costs over the life of the machine. Alliance machines include thermostat controlled "Firebar" electric solution heating elements as a standard feature. The "Firebar" element includes flat surface geometry which reduces scaling, coking, and degrading. A temperature controller allows the operator to set the desired operating temperature and the heating elements will automatically cycle off/on once the desired setting is reached. Gas burner and steam heating systems are available.

	Product Load Sensor A product sensor Located at the load area at the end of washer senses parts as they enter the machine. When the sensing beam is broken solution pump(s) and blower(s) are turned on in sequence when a part is sensed and off if no parts are sensed for a preset time. A timer is located inside the control cabinet, and is easily adjusted for desired time duration. Conveyor belt remains running during operation.
More Aqualescer Info	”Aqualescer” – Oil Coalescing System The “Aqualescer” is an oil coalescer with stainless steel parallel plate design for removing floating oils from aqueous cleaning solutions and process tanks. These coalescers are also offered in mild steel construction for machine coolant tank applications. Five (5) standard Aqualescer models are available. Sizes range from .5 GPM to 3.0 GPM flow rates.
More Aquaskim Info	”Aquaskim” – Belt-Type Oil Skimmer The "Aquaskim" belt-type oil skimmer is designed for removing floating contaminants from parts washer bath, coolant sumps and other oily water applications. The unit is constructed of Type 304 Stainless Steel. It includes a 4″ wide, stainless steel oil skimmer belt. A lift-off fiberglass hood covers internal components. Tramp/floating oils are discharged from the front of the unit through a 1″ NPT coupling. The “Aquaskim” can remove up to 6 gal/hr of floating oils, depending upon the viscosity and solution condition. The standard mounting depth, flange to bottom of skimmer is 15.50″. Custom mounting depths are also available.
	Micro Filtration Micro filtration includes an externally mounted filter vessel located on the discharge of the solution pump. A stainless steel inner basket holds a disposable bag that filters 100% of a cleaning solution. Replaceable bags are available in a range of micron sizes, which can be sized based on application. Filter vessels are available in are variety of capacities and either carbon steel or stainless steel construction
	Chemical Injection System Chemistry can be automatically added during operation by a water-driven proportional injector. As solution drops, the machine level control activates the water fill solenoid valve. As water enters the machine, chemical injector automatically adds the desired percentage of chemistry mixing water and chemical prior to entering the solution tank. Chemical percentage is adjustable.
	Mist Collector - Exhaust System Mist Collector exhaust system removes steam from the interior of the machine and vents directly to room atmosphere. System includes a fresh air suction inlet for mixing cooler room air with humid air stream to assist in reducing moisture in exhaust air. Mist collectors can be used in place of conventional exhaust fans and do not need to be ducted to the exterior of the building.

Larger Image	Pallet Cleaning (701) Used in the automotive industry, this cleaning systems includes optional mist collection, recirculated rinse module, micro filtration, "Aquaskim" Oil Skimmer. product sensors,sound dampening package and a Siemensx PLC control system, HMI and related items.
Larger Image WANT TO SEE MORE...	Empty Pallet Cleaning (700) Dual polyacetyl/stainless steel chains convey pallets (and an occasional part) through the cleaning system at a rate of 20 to 25 seconds per pallet. Machine coolant and chips were removed and gross moisture is blown off.
Larger Image	Vacuum Housing & Oil Pump Component Cleaning (693) Dual stainless steel chains convey part pallets through the cleaning system. Parts are processed on pallets, in a single row, one (1) set of four (4) parts every 26 seconds. Parameters include visually clean with 100% dryness at the completion of the cleaning cycle.
Larger Image	Cleaning Automotive Pallets (679) Engineered to remove machine coolant and chips from aluminum and plastic pallets, the CC-2000E conveyorized parts cleaning system has wash and blowoff modules.
Larger Image	Cleaning Automotive Pistons (658) Conveyorized parts cleaning system CC-1200E with wash, rinse and ambient blowoff modules is designed to clean coolant from aluminum pistons for the automotive industry. Oil removal was a concern so we also included the Alliance "Aquaskim" Oil Skimmer.
Larger Image	Cleaning Pallets (654) Designed to clean machine coolant and chips from pallets, the Aquamaster CC-1800E conveyorized palletized washer is engineered with wash and blowoff modules.
Larger Image	Cleaning Automotive Pallets (630) The CC-1800E conveyorized parts cleaning system with wash and ambient blowoff modules is designed to clean coolant and chips from pallets for the automotive industry. Modules and accessories include; micro filtration with contamination sensors, the Alliance "Aquaskim" Oil Skimmer and wash level controls.
Larger Image	Cleaning Pallets (629) The CC-1800E conveyorized parts cleaning system with wash and ambient blowoff modules is designed to clean coolant and chips from pallets for the automotive industry. Engineered into the machine is a mist collection system, the Alliance "Aquaskim" Oil Skimmer
Larger Image	Cleaning Knuckles (393) Engineered to clean knuckles at a maximum rate of one (1) pallet every 45 seconds with an Aquamaster CC1600E. This knuckle cleaning system has a wash, rinse, ambient blowoff and timed compressed air blowoff process zones.
Larger Image	Cleaning Oil Pump Housings (342) This Aquamaster CC1400E cleans oil pump housings measuring approximately 11" long x 2" wide x 6" high with two (2) parts per pallet. Production rate is one (1) pallet every 30 seconds. Includes wash, rust inhibit, and blowoff modules.
Larger Image	Cleaning Front Knuckles (311) Front knuckle cleaning in a conveyorized chain cleaning system. Overall dimension of 19'0" long x 5'2" wide x 4'11" includes wash, rust inhibit and blowoff modules. Front knuckles are washed on pallets measuring approximately 40.375" long x 18" wide x 8" high with one (1) pallet every 50 seconds. Product sensor load and dual fan exhaust system are also included.
Larger Image	Washing Front Knuckles (305) Wash and blowoff process zones with micro filtration, exhaust fan system and product sensor load complete this Aquamaster CC-1600E. Timed compressed air for blind holes ensures dryness requirement is acceptable. The production rate is four (4) pallets every nine (9) minutes and 45 seconds.
Larger Image	Cleaning Differential Carriers (303) Front differential carriers contaminated with machine coolant and chips are cleaned in pairs at a rate of 169 parts per hour with a 41 second cycle time per pair. Overall dimensions of 8'2" long x 4'2" wide x 5'8" high include wash and blowoff modules.
Larger Image	V6 Head Cover Cleaning (301) This V6 head cover cleaning system includes wash, rust inhibit and ambient blowoff modules. Sound dampening was put in place to lower operating noise level to 85 dBA or lower. Exhaust fan system, oil skimmer and micro filtration with contamination sensor were also added to the design.
Larger Image	Automotive Wheel Hubs (294) Dual polyacetyl/stainless steel chains convey automotive wheel hubs through a wash, rust inhibit and ambient blowoff process zones. The wheel hubs needed to be visually clean with gross amounts of moisture removed at a rate of one (1) hub every 19 seconds.
Larger Image	Knuckle Cleaning (271) Pallets measuring approximately 32" long x 22" wide carry front knuckles contaminated with coolant, chips and other light manufacturing soils through a three (3) process cleaning system. Overall dimensions for this unit are 21'0" long x 5'2" wide x 4'10" high which includes wash, rust inhibit and blowoff zones. One (1) pallet is cleaned every 80 seconds.
Larger Image	Washing Knuckles (269) Coolant, chips and other soils are removed from cast iron knuckles with an Aquamaster CC-1400E. This cleaning systems utilizes wash, rust inhibit and blowoff process zones. Washing knuckles is efficient and consistent with Alliance's aqueous cleaning systems.
Larger Image	Cleaning Supercharger Housings (204) A wash, rinse, rust inhibit and blowoff process zones are used to remove coolant, chips and soils from aluminum supercharger housings for the automotive industry.
Larger Image	Washing Cast Iron Knuckles (175) Designed to wash cast iron steering knuckles, the Aquamaster CC-1200E has wash and blowoff modules. Additional options chosen include an exhaust fan system, micro filtration with auto bag contamination sensor and product sensor.